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HOME / SOLUTIONS / PACKTOPACKOFF ECOSYSTEM 01 · 7 MACHINE LINES

PACKTOPACKOFF

End-of-line automation, as one ecosystem.

A single source for everything after your product is made - case forming, filling, checking, packing, crate handling and palletizing for dispatch.

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THE LINE PRODUCTION FLOW, LEFT TO RIGHT

Seven stages. One engineering source. Zero hand-offs.

STAGE 1 Case Formation CASE ERECTOR · READYTOFILL STAGE 2 Filling FILL MONO STAGE 3 Checking EXACTA · CHECKWEIGHER STAGE 4 Case Packing CASEPACKERS STAGE 5 Handling & Stacking STACKUP STAGE 6 De-stacking STACKDOWN STAGE 7 Palletizing & Dispatch ROBOTIC PALLETIZERS
SCROLL ON SMALL SCREENS · SELECT A STAGE TO JUMP TO ITS MACHINE
STAGE 1 - CASE FORMATIONNEW

Case Erector · ReadyToFill

Automatic case erection at the head of the line - blanks are formed, squared and bottom-sealed into cases that arrive at the filling station ready to fill. Removes a manual, rate-limiting task from the start of your end-of-line flow.

SPEED · CASE RANGE · FOOTPRINT · UTILITIES - [TECHNICAL DATA REQUIRED FROM AS ROBOTICS]
OUR OFFERING

Supplied standalone or integrated with Fill Mono and CasePackers as a formed-case feed. All equipment tailor-made to ensure safety, flexibility, performance and maximum OEE. [SCOPE OF SUPPLY TO BE CONFIRMED]

Discuss this machine BROCHURE - [PENDING]
MACHINE PHOTOGRAPHY PENDING
CASE ERECTOR · READYTOFILL
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SUPPLY: HERO IMAGE, RUNNING FOOTAGE
MACHINE PHOTOGRAPHY PENDING
FILL MONO
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SUPPLY: HERO IMAGE, RUNNING FOOTAGE
STAGE 2 - FILLINGNEW

Fill Mono

Filling automation within the PACKTOPACKOFF line. [PRODUCT POSITIONING REQUIRED FROM AS ROBOTICS - WHAT IT FILLS, FOR WHOM, AND AT WHAT RATE]

APPLICATION · CONTAINERS · SPEED · CONTROLS - [TECHNICAL DATA REQUIRED]
OUR OFFERING

[SCOPE OF SUPPLY REQUIRED FROM AS ROBOTICS]

Discuss this machine BROCHURE - [PENDING]
STAGE 3 - CHECKINGNEW

Exacta · Checkweigher

In-line weight verification before product leaves the line - every case checked against specification, under-weight and over-weight packs rejected automatically, giveaway controlled.

WEIGHING RANGE · ACCURACY · THROUGHPUT · REJECT TYPE - [TECHNICAL DATA REQUIRED FROM AS ROBOTICS]
OUR OFFERING

Supplied in-line with CasePackers and conveying, or standalone. [SCOPE OF SUPPLY TO BE CONFIRMED]

Discuss this machine BROCHURE - [PENDING]
MACHINE PHOTOGRAPHY PENDING
EXACTA · CHECKWEIGHER
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SUPPLY: HERO IMAGE, DETAIL SHOTS
STAGE 4 - CASE PACKING · SINCE 2002

CasePackers

Case packing since 2002, across an unusually wide product range - soaps, glass bottles, PET and HDPE bottles, jars and pouches. For special products, our design team engineers a customised packing solution around your SKU.

OUR OFFERING

A complete case-packing solution: conveying for product and cartons (empty and filled), with case erectors and taping machines on request. If plastic reduction is an objective, SureShipper is worth evaluating alongside. All equipment tailor-made for safety, flexibility, performance and maximum OEE.

MACHINE PHOTO
CASEPACKER
CasePacker
NAMED MODELS - VERIFIED RANGE
MODELPRODUCTRATED SPEEDTYPICAL SECTOR
CasePacker080PPouches into shippers80 ppmMilk · Edible oil
CasePacker120L1 L PET bottles120 bpmEdible oil
CasePacker120D180 ml bottles into shippers120 bpmLiquor
CasePacker HDPEHDPE bottles & jars, up to 2 L / 5 L120 / 25 bpmFMCG
STAGE 5 - HANDLING & STACKING

StackUp

Automatic crate stacking for the world’s largest dairy industry. After pouch insertion, crates must be stacked for cold-room storage - a serious bottleneck on high-speed pouch lines. StackUp removes it.

OUR OFFERING

Crate-handling solutions configured to your line speed and cold-room layout; strongest returns for dairies handling above 1 lakh litres per day. Tailor-made for safety, flexibility, performance and maximum OEE.

Discuss this machine
MACHINE PHOTO
STACKUP
StackUp crate stacker
MACHINE PHOTO
STACKDOWN
StackDown crate de-stacker
STAGE 6 - DE-STACKING

StackDown

Automatic crate de-stacking at up to 1,200 crates per hour. The Empty configuration de-stacks to feed your crate-washing machine; the Filled configuration de-stacks filled crates just before dispatch loading.

UP TO 1,200 CRATES/HR EMPTY - FEEDS CRATE WASHER FILLED - FEEDS DISPATCH
OUR OFFERING

Supplied with crate conveying and line integration for washing, filling and dispatch areas. Tailor-made for safety, flexibility, performance and maximum OEE.

Discuss this machine
STAGE 7 - PALLETIZING & DISPATCH

Robotic Palletizers

In 2007, we became the first Indian company to install an indigenously designed robotic palletizer. Two decades of application experience since - across cartons, pails and sacks - go into every palletizing cell we configure.

CARTONS PAILS SACKS INDIA’S FIRST - 2007
OUR OFFERING

A complete palletizing solution - conveying systems for product and pallets (empty and filled), plus a range of pallet dispensers that make any combination of work-cell layout and pallet type viable. Tailor-made for safety, flexibility, performance and maximum OEE.

MACHINE PHOTO
ROBOTIC PALLETIZER
Robotic palletizer cell
Palletizer detail
Palletizer installation
WHY ONE ECOSYSTEM

One source. One integration. One accountability.

A
Matched rates across stages
Every machine specified against the same line speed - no stage starves or floods the next.
B
Single controls philosophy
One vendor’s controls, HMI conventions and spares across the whole end of line.
C
One service relationship
24×7 online service and a 7,800-hour published MTBF - one number to call, whatever the stage.

Specify your line. We’ll engineer the rest.

Tell us your product, SKU range and target line speed. Our application engineers will map the PACKTOPACKOFF stages your plant actually needs.

Discuss Your Application sales@asrobotics.in +91 85914 57009