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Robotic palletizer in production
ALAN SCOTT AUTOMATION & ROBOTICS LTD

Engineering automation that keeps
industry moving.

AS Robotics builds end-of-line automation - case packing, crate handling, palletizing and lower-plastic packaging - engineered around uptime and repeatability.

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ROBOTIC PALLETIZER - PAINT LINE INSTALLATIONWORKS: MIDC RABALE, NAVI MUMBAI
7,800 hrs
MACHINE MTBF, AS PUBLISHED
24×7
ONLINE SERVICE SUPPORT
2007
INDIA’S FIRST INDIGENOUS ROBOTIC PALLETIZER
2002
SUPPLYING CASEPACKERS SINCE
THE PROBLEMS WE SOLVE

What we solve.

Before machines, problems. Six that stall production at the end of the line - and the engineering that removes them.

/01Production bottlenecks
End-of-line stations that cannot keep pace throttle everything upstream of them.
PALLETIZERS · CASEPACKERS
/02Labour-intensive handling
Repetitive lifting, stacking and strapping consumes shifts and invites injury.
STACKUP · STACKDOWN · AUTOCOLLAR
/03Inconsistent packaging
Manual packing varies pack to pack. Retailers, distributors and auditors notice.
CASEPACKERS · SURESHIPPER
/04Throughput ceilings
Lines specified for growth need end-of-line automation that scales with them.
PACKTOPACKOFF ECOSYSTEM
/05End-of-line complexity
Many vendors, many interfaces, many points of failure. We supply the line as one source.
SINGLE-SOURCE INTEGRATION
/06Plastic-intensive packaging
Straps, stretch wrap and BOPP tape carry rising material cost and regulatory risk.
AUTOCOLLAR · BONDPRIME · SURESHIPPER
OUR SOLUTIONS

Two ecosystems, one engineering source.

Everything after production, from one engineering source - and a range that removes plastic from the pack.

ECOSYSTEM 01 - 7 MACHINE LINES

PACKTOPACKOFF

End-of-line automation as one integrated ecosystem - case forming, filling, checkweighing, case packing, crate handling, stacking and palletizing, supplied and supported by a single engineering source.

CASE ERECTOR · FILL MONO · EXACTA · CASEPACKERS · STACKUP · STACKDOWN · PALLETIZERS
Explore PACKTOPACKOFF
PACKTOPACKOFF line
BONDGREEN packaging
ECOSYSTEM 02 - SINCE 2018

BONDGREEN

Packaging automation with lower material dependency - glue-based collar, bundling and sealing systems that replace plastic straps, stretch wrap and BOPP tape in secondary and tertiary packaging.

AUTOCOLLAR × 4 MODELS · SUREMONO · SURESHIPPER · BONDPRIME
Explore BONDGREEN
BONDGREEN - AUTOCOLLAR FAMILY

A new product launch.

NEW - BONDGREEN / AUTOCOLLAR FAMILY

AutoCollar
MICRO

Zero-strap collar automation, sized for emerging lines. Glue-formed tin collaring - an industry norm on high-volume edible-oil lines - now within reach of smaller production environments.

AZero plastic strapping. Glue-formed collars replace straps on 15 kg tins entirely.
B₹1 saved per tin. Material plus labour, as reported across the AutoCollar family.
CEntry-level throughput. The family spans 5-40 tins/min; MICRO serves the accessible end. [RATED SPEED: DATA REQUIRED]
DCompact installation. [FOOTPRINT: TECHNICAL DATA REQUIRED]
MACHINE MEDIA - AUTOCOLLAR MICRO
AutoCollar collar station
GLUE-FORMED COLLAR STATION - FAMILY IMAGERY WATCH AUTOCOLLAR RUN
OUR MACHINES & BRANDS

The machine portfolio.

WHY AS ROBOTICS

How we build the difference.

About AS Robotics
01

Innovation

Indigenous engineering and proprietary machines - India’s first indigenously designed robotic palletizer in 2007, and AutoCollar, now an industry norm.

02

Efficiency

Machines designed around throughput, uptime and repeatability - a published 7,800-hour MTBF and 24×7 online service.

03

Application engineering

Solutions configured around actual SKUs, line speeds and layouts - tailor-made equipment, not generic deployments.

04

Service

Engineering support from commissioning through the working life of the machine, with 24×7 online assistance.

WHO WE SERVE

Industries we serve.

All industries
01PaintPALLETIZERS · CASEPACKERS

Pails, cans, cartons and heavy SKU handling.

02Edible OilAUTOCOLLAR · CASEPACKER120L

India-specific SKUs - 15 kg tins, pouches, PET bottles.

03Milk & DairySTACKUP · STACKDOWN · 080P

Crate handling at scale - dairies above 1 lakh litres/day.

04FMCGCASEPACKERS · BONDPRIME

Case packing, palletizing and plastic reduction across SKUs.

EXPANDING: BEARING · WIRE & CABLE · BATTERIES · PHARMACEUTICAL - [APPLICATION PROFILES REQUIRED]
Paint industry Edible oil industry Dairy industry FMCG industry
PAINT
Heavy SKU palletizing for India’s major paint makers - pioneered in 2007.
IN PRODUCTION

Real machines. Real production.

Gallery & videos
AutoCollar video
AutoCollar in operation on a tin lineVIDEO
SureShipper video
Tape-free shipper sealing, explainedVIDEO
BondPrime video
Bundling without stretch wrapVIDEO
CasePacker at customer site
CasePacker - customer siteINSTALLATION
BondPrime commissioning
BondPrime - commissioningFACTORY
INSTALLATIONS

Installed. Commissioned. Producing.

All case studies
PAINT INDUSTRY

Automating end-of-line palletization for high-volume pail production

Heavy, bulky SKUs bottlenecking manual handling - resolved with a robotic palletizer in pail configuration.
CUSTOMER [APPROVAL REQUIRED] · RESULTS [DATA REQUIRED]
DAIRY

Crate handling beyond 1 lakh litres per day

Cold-room stacking throttling high-speed pouch lines - removed with StackUp and StackDown at up to 1,200 crates per hour.
CUSTOMER [APPROVAL REQUIRED] · RESULTS [DATA REQUIRED]
EDIBLE OIL

Eliminating tin strapping at line speed with AutoCollar

Plastic strapping cost and labour on 15 kg tin lines - replaced by glue-formed collars saving close to ₹1 per tin.
CUSTOMER [APPROVAL REQUIRED] · RESULTS [DATA REQUIRED]
TRUSTED BY INDIAN INDUSTRY
Client logoClient logoClient logoClient logoClient logoClient logoClient logoClient logoClient logo

Every plant is different. Your automation should be too.

Tell our engineering team what you manufacture, pack and handle. We will help identify the appropriate automation architecture.

Discuss Your Application sales@asrobotics.in